Product Overview
At present, manual labor is widely adopted for front-of-furnace operations in the industrial silicon sector, bringing heavy labor intensity. Submerged arc furnaces entail high construction costs, and most small-scale enterprises still adopt semi-closed or open furnaces for production. The working environment is hazardous and harsh with extremely high on-site temperature and severe flue gas pollution, posing grave threats to workers’ life safety. Manual operation carries immense risks, with frequent accidents including taphole injuries, burns, mechanical injuries, falling object impacts and electric shocks.
The industrial silicon tapping robot independently developed and manufactured by our company is equipped with a highly automatic control system and high-precision hydraulic servo control system. The automatic control system boasts distinctive advantages such as intelligent autonomous control, simple operation, automatic fault diagnosis, high temperature resistance and strong anti-electromagnetic interference performance. The hydraulic servo system features outstanding merits of rugged durability, flexible transmission, high power density, superior positioning accuracy and fast response speed, and has been extensively applied in construction machinery and industrial control fields.
Technical Features
工业The industrial silicon tapping robot system mainly consists of an intelligent control system, hydraulic transmission system, mechanical transmission system, video monitoring system and tool storage system. Operators can complete one-tap furance hole tapping, one-tap tap-hole plugging and other operations via the human-machine interactive touch screen in the central control room. This tapping machine system frees operators from harsh front-of-furnace working conditions characterized by ultra-high temperature, heavy labor intensity and high safety risks, fully satisfies the production requirements of industrial silicon front-of-furnace operations and delivers significantly improved working efficiency.
System Composition
Function
The operation console serves as the control center of the entire system, integrating functions such as intelligent automatic control, intelligent obstacle avoidance, video display, human-machine interaction, one-touch limit release, emergency stop and power supply. Tapping operators can manipulate the control terminals in the remote control room to command the robot to perform fully automatic one-touch tapping, fully automatic one-touch rodding, fully automatic one-touch tap-hole plugging, furnace-following rotation and other operations.
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Improved Benefits
The industrial silicon tapping robot can revolutionize the traditional manual production mode of the industry. While enhancing operation safety and reducing labor intensity, it cuts staffing costs, boosts efficiency, lowers energy consumption and raises output. It also elevates enterprises' intelligent level and realizes intrinsic safety.
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