Industrial silicon furnaces tapping robots
The application of the industrial silicon pre-furnace operation robot system can liberate operators from the operating status quo of high temperature, high physical exertion and high safety risks in front-furnace operation, significantly reduce the labor intensity and labor costs of workers, improve the efficiency and accuracy of smelting operations, effectively avoid personnel exposure to high temperature, dust and other occupational disease causing factors, and reduce the risk of abnormalities in the production process. After the automation upgrade is completed, a large number of on-site workers are reduced, which greatly reduces the probability of personal injury and death accidents.
Our self-developed and manufactured industrial silicon furnace tapping robot adopts highly automated control system and high precision hydraulic servo control system. The highly automatic control system has the unique advantages of intelligent automatic control, simple operation, automatic diagnosis, high temperature resistance and anti-electromagnetic interference. The hydraulic servo system has the unique advantages of: durability, flexible transmission, high power density, high positioning accuracy, fast response speed, etc. It has been widely used in construction machinery and industrial control.
Technical features
The application of the industrial silicon pre-furnace operation robot system can liberate operators from the operating status quo of high temperature, high physical exertion and high safety risks in front-furnace operation, significantly reduce the labor intensity and labor costs of workers, improve the efficiency and accuracy of smelting operations, effectively avoid personnel exposure to high temperature, dust and other occupational disease causing factors, and reduce the risk of abnormalities in the production process.
After the automation upgrade is completed, a large number of on-site workers are reduced, which greatly reduces the probability of personal injury and death accidents.
The operator console is the control center of the whole system, containing intelligent automatic control, intelligent obstacle avoidance, video display, interactive system, one-key cancellation restriction, emergency stop system and power, etc. The furnace operator operates the control terminal in the remote control room to control the robot to complete the automatic one-key eye opening, automatic one-key eye pulling, automatic one-key eye plugging and rotation with the furnace.
01
Automatic one-key tapping
tapping depth up to 2000mm
02
Automatic one-key Pulling
Pulling is carried out by grasping the pulling tool, the maximum depth is 2900mm
03
Fully automatic one-key plugging/sealing
parameters can be set such as plugging depth and speed
04
Moving around with the furnace
The robot follows the rotation of the furnace to ensure accurate positioning of the furnace eye
Improve efficiency
Industrial silicon furnace tapping robots will change the industry’s existing manual production methods, improve operational safety, reduce labor intensity at the same time, to achieve staff reduction and efficiency, reduce consumption and improve production, improve the level of enterprise intelligence, to achieve the goal of essential safety.
Production safety
Lengthening the working safety distance between workers and furnaces, effectively avoiding occupational disease causing factors and directly avoiding a number of operational risks in the furnace operation.
Labor safety
It can realize on-site video monitoring and guarding in the process of furnace discharge, reduce the incidence of labor safety accidents, protect the personal safety of workers and reduce the cost of safety accident losses.
Energy saving and efficiency
Reduce the number of workers, reduce labor costs and increase profits. At the same time, electricity is reduced, materials are reduced, production is increased, and the overall efficiency of the enterprise is improved to enhance the competitiveness of the enterprise.
Environmental benefits
Environmental protection level is greatly improved, economic benefits, safety and health benefits are significantly improved. Industrial silicon production costs have decreased significantly, enhancing the company’s product competitiveness and resistance to market risks.
Respond to industrial policy
Help industrial silicon plant to effectively shorten the product development cycle, reduce operating costs, improve production efficiency, improve product quality, reduce resource repair consumption and improve the working environment of employees, etc.
